1
Minimum Wire Diameter (mm)
5
Maximum wire diameter (mm)
5
1700(N/mm²)
Wire mechanical strength:
Coiling ratio:
3
Maximum wire diameter
Specifies the minimum wire diameter allowed in the machine, taking into account the mechanical strength of the wire material and the indicated minimum spring coiling ratio.
5
2200(N/mm²)
Wire mechanical strength:
Coiling ratio:
4
Maximum wire diameter
Specifies the minimum wire diameter allowed in the machine, taking into account the mechanical strength of the wire material and the indicated minimum spring coiling ratio.
8
Minimum external spring diameter (mm)
80
Maximum external spring diameter (mm)
130
Maximum wire feed speed (m/min)
45
Installed electrical power (kW)
2300
Depth (mm)
2300
Width (mm)
2200
Height (mm)
4260
Net weight (kg)
12
Number of axes
Wire feed
Diameter
Motorized finger rotation
Vertical pitch
Horizontal pitch
cutting tool
Retracting mandrel
Vertical mandrel
Axes
13
Number of Servo Motors
Sizes
Configurations
Machine
Wire range (mm)
1 - 5
MC 50
1 - 8
MC 80
n/a - n/a
MC 160
Material and coiling ratio
A wide working range to meet every need and request
<Maximum efficiency in the production of right and left springs>
<AxeName>
<AxeName>
<7 axes and the latest generation multi-axes numerical control will give you control on every micron>
Strengths
even on springs with 8 mm wire diameter
0.01 mm accuracy
machines requiring maintenance in the first 5 years
-3%
average mechanical setup time
30 minutes
Introducing SPC: The Advanced System for Precise Spring Measurements
The use of state-of-the-art digital cameras and advanced algorithms allows us to detect and measure the main geometric parameters of the produced springs. The values of free length and outer diameter are read with extreme precision even at high production speeds, and the process is kept within the set tolerances by automatically applying the calculated correction.
A user-friendly software with a large touchscreen display optimizes production and provides easy access to programming parameters for human-machine interaction (HMI).
Hundreds of customers around the world trust our advanced and reliable software and use it daily to optimize their spring production process
Maximizing spring production efficiency with our high-quality P models pay-offs
Pay-offs are a crucial component in spring production. Our pay-offs are designed to maximize efficiency and accuracy in the production process while ensuring maximum safety. They provide constant tension and control during coil unwinding, ensuring a uniform speed without wire deformation. With our technologically advanced pay-offs, you can achieve the high-quality results you need for your spring production.
Wire feed
Thanks to digitally adjustable pressure, it ensures precise and consistent wire feed, essential for the production of high-quality springs.
Diameter
Each coiling pin is driven by 4 independently interpolated axes. Easy and intuitive setup thanks to advanced functions for tangential and radial movement of the coiling pins.
Horizontal pitch
Its task is to create the pitch between the spring coils with a movement parallel to its axis.
Vertical pitch
Its task is to create the pitch between the spring coils with a movement perpendicular to the spring’s axis.
Vertical mandrel
It ensures ease of machine setup thanks to the precise vertical adjustment of the mandrel. An extremely efficient tool locking system to withstand extreme stress and vibrations.
Retracting mandrel
The rapid retraction of the mandrel ensures high productivity in every situation. Great ease of machine setup thanks to the precise mandrel horizontal adjustment.
cutting tool
Possibility to use 3 types of cutting.
Vertical cut, rotary cutter and twist cutting.
Extremely fast change of cutting type thanks to ergonomic and innovative solutions.
Motorized finger rotation
Exclusive patent that allows the coiling tip to be rotated during the spring forming process to optimize the tool-to-wire contact point according to the coiling ratio and the desired preload.
12 the axes and the latest-generation multi-axis numerical control guarantee you control down to every micron
The ultimate solution to revolutionize your spring sorting process
With their innovative brushless motorized system, our sorting chutes offer the 100% of sorting reliability, providing you with unparalleled controllable speed, performance, and precision. Our advanced model C sorting chutes are available in a range of sizes (C0, C1, C2, C3), making them a versatile and essential accessory for any spring production line. Enhance your sorting process with C sorting chutes and discover a new level of efficiency and precision.
Have even more flexibility and productivity with optional accessories
<title>
<title>
<title>
<Seeking additional information? Our official Simplex Rapid representative is ready to assist.>
© 2023 by Simplex Rapid · All Rights Reserved · P.IVA 00700220155 · Privacy policy