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0.1

Minimum Wire Diameter (mm)

1

Maximum Wire Diameter (mm)

0.1

Minimum Wire Feed Speed (m/min)

20

Maximum Wire Feed Speed (m/min)

7.5

Electric Power (kW)

500

Net Weight (kg)

1000

Maximum Output (pcs/min)

500

Minimum Flyer Rotation Speed (rot/min)

10000

Maximum Flyer Rotation Speed (rot/min)

5

Number of axes

0.1

Tolerance on the length of the pieces (mm)

Sizes

Configurations

SimplexRapid_Lug23_1677.jpg

Straight to the point: straightens thin wires without compromises

Maximum straightening and cutting precision for wires from 0,1 to 1,6 millimeters.

The numbers

Maximum Flyer Rotation Speed

10.000

rot/min

Maximum Output

1.000

pcs/min

Tolerance on the length of the pieces

0,1

mm

Maximum Wire Feed Speed

20

m/min

Wire diameter

0.1 - 1

APR 1000

0.3 - 1.6

APR 1000 RR

Machine

Wire range (mm)

01

Pay off

The machine is supplied together with a de-reeler with adjustable height, which is fitted with a wire bundle/coil holding plate and an adjustable mechanical brake.
This plate can be positioned at choice, in order to let the wire be uncoiled both along the vertical and horizontal axis.

02

Operator Interface Terminal

A programming terminal equipped with a 5.7” touch screen display allows for simple and complete setting of the fundamental straightening parameters, such as:

- Rotation speed of frames 1 and 2
- Direction of rotation of frames 1 and 2
- Straightening speed (m/min)
- Length of sections (mm)

Within the same production, subsequent batches with different lengths can be programmed (e.g., Batch1: 1000 pcs with L= 300 mm; Batch2: 500 pcs with L= 500 mm).

The software enables a quick and effective diagnosis of the machine's general conditions and to monitor the production progress on screen.

03

Straightening Unit

Before being straightened, the wire coming from the spool can be wrapped around a pulley equipped with an electronically controlled magnetic brake. This device is used to ensure a constant tension of the wire entering the straightening unit.

The straightening operation is carried out through two counter-rotating frames, each equipped with 5 lapped hard metal straightening bushings.

To cover the range of wire diameters from 0.1 to 1.0 mm, the APR1000 machine can be equipped with three pairs of frames for different sizes:

- TYPE P (small) - For wire from Ø 0.1 to Ø 0.3 mm
- TYPE M (medium) - For wire from Ø 0.3 to Ø 0.6 mm
- TYPE G (large) - For wire from Ø 0.6 to Ø 1.0 mm

04

Traction Module

The wire is pulled out from the straightening unit through a system with a flat belt tractor, which avoids any deformation of the straightened wire.

05

High-precision Cut-off Unit

The machine is equipped with a special cutting unit with opposing bushings and an Hard Metal insert, controlled by a brushless motor that performs the cutting extremely quickly and quietly, ensuring excellent cutting quality and a maximum number of 1000 cuts per minute.

The precision on the length of the wire sections, equal to +/- 0.1 mm, is guaranteed by the length detection system integrated into the second traction group, located near the cutting unit.

06

Wire Guide and Collecting Basin

Until cut-off, the straightened length remains inside the Pneumatically-Operated Wire Guide. After cut-off, the guide provides for wire unloading into the relevant container. The standard machine version is equipped with a wire guide and relevant collecting basin for 1000 mm maximum cut-off length.

Components Included

Optional Devices

Wire Cleaning Unit

Equipped with a micro-nebulizer with a timer-controlled solenoid valve, for continuous or timed lubrication of the wire.

Pair of Straightening Flyers

Available in fixed or variable pitch, in various sizes (M, G, XG), all complete with Hard Metal bushings to ensure precision and durability.

Straightening Bushes

Set of 10 additional Hard Metal bushes available in various sizes for the respective frames (M, G, XG).

Cut-off Bushes

Set of 2 cut-off bushings with Hard Metal insert.

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